Co-pilot flap problem
The "Z" Spar was installed one inch aft of the correct location.
Flap end plates are not in correct location.
Flap cross section is not correct.
Separate the upper skin from the z spar and end ribs.
Remove the upper skin
Z spar, end ribs and lower skin will be used in the new flap mold.
Assemble Flap Plug
Build flap plug with a correct co pilot flap.
Mount flap on wood frame, build up ends with foam and body fillers.
Sand fillers and spray paint plug for smooth finish.
Flap Mold Construction
Apply release tape to plug
Build Mold side frames
Make mold ribs, measure and cut glass reinforcement
Co-Pilot Flap Construction
Locate "Z" spar in mold
Cut and trim foam core
Cut fiberglass parts
Layup glass and foam core
Vacuum bag assembly
Copyright © 2014 RA Mills Corporation